At Polytarp Products, our R&D team is the driving force behind innovation, steering every phase of material development and packaging design. Their core mission is to design and develop advanced multilayer flexible packaging solutions through detailed planning and strict quality control processes that not only meet but exceed the ever-evolving needs of our customers. This ensures that our products are both effective and environmentally friendly. We use our advanced multilayer blown film extruders to create packaging for various industries, including food and beverage, construction, automotive, and agriculture. Additionally, we manufacture a wide range of industrial products, such as boat wrap, shrink films, tote box liners, and pallet covers, to name just a few.
For example, when a leading company approached us with the challenge of creating a packaging solution that could extend the shelf life of their premium products without compromising flavor or texture, our R&D team sprang into action. Utilizing our state-of-the-art multilayer blown film extruders, we developed a custom packaging solution that not only provided the necessary oxygen and moisture barriers but also maintained the product's quality for an extended period. This resulted in significant cost savings and reduced food waste for the client.
Our commitment to continuous improvement in flexible film packaging ensures that we stay ahead in today’s demanding market. We take pride in having developed industry-leading flexible food packaging films for customers across Canada and the USA. Our strength lies in providing solutions that address our customers’ unique requirements, from specialized barrier (OTR) properties to seal strength, puncture resistance, and clarity. At Polytarp, we have the expertise to deliver solutions that meet your production needs.
Our process begins with a thorough feasibility study, where we analyze current market conditions to ensure our designs are both viable and innovative. During this phase, we emphasize eco-friendly and sustainable packaging options, always keeping the 3 R’s (Reduce, Reuse, Recycle) in focus to contribute to today’s circular economy.
Following the feasibility study, we move into the planning and design stage using a Design of Experiments (DOE) method. This approach involves experimenting with different blends of materials such as various polyolefins, plastomers, polyamides (nylons), EVOH (ethylene vinyl alcohol), polyesters, bioplastics, and additives. We also incorporate unique materials that enhance sustainability and recyclability while still meeting the high standards of quality that Polytarp Products is known for. This rigorous process ensures that we are developing products that not only meet but exceed your specifications while striving to create environmentally conscious solutions.
For example, when a major food processor required packaging with superior puncture resistance for their frozen poultry line, we used DOE to optimize and expedite the testing of various material combinations, allowing us to efficiently collect data and make key discoveries. The final product not only met the stringent puncture resistance criteria but also provided excellent clarity and recyclability, helping the processor maintain their brand's image while supporting their environmental initiatives.
Once the design phase is complete, we manufacture sample products and assess their durability, protective qualities, and performance in our polymer lab, or using third-party labs if necessary. The best material blend or combination then moves on to the primary feedback phase. Our production and product management teams frequently review the results, suggest improvements, and critically evaluate how well the products meet our customers' application needs. Throughout this stage, we actively seek feedback from our customers to ensure the final product works seamlessly for their specific requirements.
Proudly, the Research & Development team has recently enhanced a specialty line of VCI (Volatile Corrosion Inhibitor) rust prevention poly film products, specifically designed for industrial use, including the automotive industry. In one notable case, we worked closely with an automotive parts supplier to develop VCI poly films that provided superior rust protection during long transits across varying climates. The result was a significant reduction in corrosion-related returns, saving the supplier both time and money. Polytarp now manufactures industry-leading high-performance VCI packaging that outperforms the competition. These VCI poly films are critical for protecting ferrous and non-ferrous metals from rust and corrosion, making them indispensable in any application where metal protection is required.
By following this detailed process, Polytarp Products consistently manufactures high-performance packaging that supports the growing demand for eco-friendly solutions. Whether it's our innovative flexible films or our advanced VCI poly products, we are committed to delivering packaging solutions that are both effective and environmentally responsible. If you'd like to learn more, please get in contact with us here.